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Clean healthy water, which is used for the coolers and sell in the stores.
© dedmaxopka
Will be 23 photos and text without breaking.
Today I'll tell you how to make clean water. It's not about that water that runs from the tap, and a clean healthy water, which is used for the coolers and sold in stores.
1. The robot palletizer
It's no secret that the tap water is not drinking. We need at least it boil in a kettle or use a filter. Boiling can kill germs, but all sorts of unwanted impurities in the water, heavy metals from water is not excluded.
How to clean water on an industrial scale?
A few years ago in the Soviet District of Novosibirsk plant was built of pure water. The new plant is a modern office and production complex logistics, built in accordance with Russian and international norms and standards. Since 2008, annually scheduled inspections by international experts NSF (National Sanitation Foundation) workshop for the production of water, production, storage, delivery, and service equipment, and has consistently exhibited the highest rating of experts.
2. Clean water - the largest in Russia and Europe in the branch plant for the production of bottled water
The complex is equipped with its own source of heating (gas boiler), redundant power supply, and all the water, including for domestic use, produced from their own wells. Thus, the complex can operate in standalone mode.
3. Here is the part of the entire production. The zone is isolated from the working area of production of special glass wall. In the production area, insulated glass wall, creates an overpressure of clean air, which eliminates the possibility of contamination of air or dust from outside.
All workers before work undergo a medical examination and are in production in a special form, disposable caps and shoe covers, without makeup, jewelry and perfumes.
All the walls, ceilings and floors are made of easy to clean and non-absorbent materials. All equipment and technological pipelines are arranged in such a way that was most convenient to carry out daily maintenance and sanitization.
4. Content filter
The first well at the plant was drilled in 2006, the year. From its own artesian wells to a depth of 120 meters of the crystal waters of an underground lake, protected by a monolithic layer of rock, rises to the top. All its way up to the bottles, they will pass through the pipes made of stainless food steel. This steel has superior chemical resistance and eliminates the possibility of reaction with water.
As in nature, passing through the thickness of the earth, layers of sand and gravel at the factory it is cleaned in sand and gravel filter, getting rid of insoluble substances and particles. BIRM-filter, similar to the natural iron bacteria, removes iron and manganese water, substances that tend to settle on the walls of the intestine, interfere with the absorption of useful things and cause infections. Carbon filter, consisting of coconut peel, remove from the water the possible organic and inorganic compounds, odors and tastes.
5. Filters
In the process of natural water whirlpool, falling to the ground, it is completely soft. In the production of water passes a special filter, softener, which reduces stiffness.
As in nature sunbeams disinfect the water by destroying pathogens on plant so Pure this function is performed by a special UV-lamps - a device for disinfecting water by ultraviolet rays with a wavelength of 200-295 nanometers. The water is treated with ultraviolet light after the softener. At the same taste and mineral content of the water does not change. Just as these parameters are not changed by the natural disinfection of the sun.
6. As the water in the human kidney tubules blood coursing through the capillaries, where the membranes cleaned of waste products, salts and other harmful impurities, so the plant water passes through the reverse osmosis station: from the pre-treated water is removed to 98, 5% of the remaining impurities through the pores of the semipermeable membrane only water molecules pass. (No distillation!)
Under natural conditions, the water is enriched by penetrating through the rock and limestone, were once the bottom of an ancient ocean. At the company's factory, this process replaces mineralization - pure water enriched with natural minerals in a concentration approved by the World Health Organization.
Before filling in the bottle water is passed through an active form of oxygen - ozone, which kills bacteria and viruses, to oxidize the residual organic compounds and saturate the water with oxygen, giving it a fresh taste of a thunderstorm. Ozonation - is also an analogue of a natural process: ozone is formed naturally during thunderstorms.
Only after all the cleaning processes described above, the water poured into the bottle.
7. 19-liter bottles are made of high-quality environmentally friendly polycarbonate does not affect the taste, color or odor of the water.
8. First empty bottles are incoming inspection, which are checked for any foreign smell and the integrity of the label. Bottles inspect and sniff
9. Then pipe a bottle fed to the tester containers leak, where special detectors are screened out of the bottle, even with the slightest defect in the plastic.
10.
11.
12. Each bottle goes through several stages of washing before they come into contact with the product - pure water. Unique Technology Italian installation Bardi that during passage of the bottles through the system, they are not fixed parts of the machine in a location that provides absolute purity.
13. Another secret, patented R.Bardi - it is self-cleaning nozzle for washing bottles, eliminating clogging, and hence the probability of "nepromyvaniya" bottles.
First - prewash: a jet of water under high pressure washes the main contamination. Then - the main wash: bottles washed at 75 degrees with a special detergent Henkel Ecolab, and is a world leader in the field of food processing and packaging equipment. After each stage - obligatory rinse bottle with pure water. Next - disinfection agent based on hydrogen peroxide. Lastly, the final treatment of highly ozonated product - which gives an additional guarantee.
14.
15. Conveyor with bottles moves the robot palletizer, which puts them in a new, safe and secure plastic lattice-pallets or put on pallets, which are then automatically winding stretch film.
16. These pavers - the fastest in Russia robots. Italian machinery Acmi comparable to Ferrari in the automotive world.
17. Bottles with finished products inspected for cracks and defects
18. The test product
19. Once the water is purified, bottled, packaged in pallets sent to the warehouse
20. Modern warehouse class "A" of 800 m2 area of 10 meets the highest requirements for the storage of goods: floors with anti-dust coating, temperature and humidity controlled.
21. The company has operated daily call-CENTRE
22.
23. This sanitizing cooler, which is carried out throughout the lifetime of the equipment
Posted in [mergetime] 1329829857 [/ mergetime]
THE END. All photos are opened on a clique in high resolution.
Source:
Will be 23 photos and text without breaking.
Today I'll tell you how to make clean water. It's not about that water that runs from the tap, and a clean healthy water, which is used for the coolers and sold in stores.
1. The robot palletizer
It's no secret that the tap water is not drinking. We need at least it boil in a kettle or use a filter. Boiling can kill germs, but all sorts of unwanted impurities in the water, heavy metals from water is not excluded.
How to clean water on an industrial scale?
A few years ago in the Soviet District of Novosibirsk plant was built of pure water. The new plant is a modern office and production complex logistics, built in accordance with Russian and international norms and standards. Since 2008, annually scheduled inspections by international experts NSF (National Sanitation Foundation) workshop for the production of water, production, storage, delivery, and service equipment, and has consistently exhibited the highest rating of experts.
2. Clean water - the largest in Russia and Europe in the branch plant for the production of bottled water
The complex is equipped with its own source of heating (gas boiler), redundant power supply, and all the water, including for domestic use, produced from their own wells. Thus, the complex can operate in standalone mode.
3. Here is the part of the entire production. The zone is isolated from the working area of production of special glass wall. In the production area, insulated glass wall, creates an overpressure of clean air, which eliminates the possibility of contamination of air or dust from outside.
All workers before work undergo a medical examination and are in production in a special form, disposable caps and shoe covers, without makeup, jewelry and perfumes.
All the walls, ceilings and floors are made of easy to clean and non-absorbent materials. All equipment and technological pipelines are arranged in such a way that was most convenient to carry out daily maintenance and sanitization.
4. Content filter
The first well at the plant was drilled in 2006, the year. From its own artesian wells to a depth of 120 meters of the crystal waters of an underground lake, protected by a monolithic layer of rock, rises to the top. All its way up to the bottles, they will pass through the pipes made of stainless food steel. This steel has superior chemical resistance and eliminates the possibility of reaction with water.
As in nature, passing through the thickness of the earth, layers of sand and gravel at the factory it is cleaned in sand and gravel filter, getting rid of insoluble substances and particles. BIRM-filter, similar to the natural iron bacteria, removes iron and manganese water, substances that tend to settle on the walls of the intestine, interfere with the absorption of useful things and cause infections. Carbon filter, consisting of coconut peel, remove from the water the possible organic and inorganic compounds, odors and tastes.
5. Filters
In the process of natural water whirlpool, falling to the ground, it is completely soft. In the production of water passes a special filter, softener, which reduces stiffness.
As in nature sunbeams disinfect the water by destroying pathogens on plant so Pure this function is performed by a special UV-lamps - a device for disinfecting water by ultraviolet rays with a wavelength of 200-295 nanometers. The water is treated with ultraviolet light after the softener. At the same taste and mineral content of the water does not change. Just as these parameters are not changed by the natural disinfection of the sun.
6. As the water in the human kidney tubules blood coursing through the capillaries, where the membranes cleaned of waste products, salts and other harmful impurities, so the plant water passes through the reverse osmosis station: from the pre-treated water is removed to 98, 5% of the remaining impurities through the pores of the semipermeable membrane only water molecules pass. (No distillation!)
Under natural conditions, the water is enriched by penetrating through the rock and limestone, were once the bottom of an ancient ocean. At the company's factory, this process replaces mineralization - pure water enriched with natural minerals in a concentration approved by the World Health Organization.
Before filling in the bottle water is passed through an active form of oxygen - ozone, which kills bacteria and viruses, to oxidize the residual organic compounds and saturate the water with oxygen, giving it a fresh taste of a thunderstorm. Ozonation - is also an analogue of a natural process: ozone is formed naturally during thunderstorms.
Only after all the cleaning processes described above, the water poured into the bottle.
7. 19-liter bottles are made of high-quality environmentally friendly polycarbonate does not affect the taste, color or odor of the water.
8. First empty bottles are incoming inspection, which are checked for any foreign smell and the integrity of the label. Bottles inspect and sniff
9. Then pipe a bottle fed to the tester containers leak, where special detectors are screened out of the bottle, even with the slightest defect in the plastic.
10.
11.
12. Each bottle goes through several stages of washing before they come into contact with the product - pure water. Unique Technology Italian installation Bardi that during passage of the bottles through the system, they are not fixed parts of the machine in a location that provides absolute purity.
13. Another secret, patented R.Bardi - it is self-cleaning nozzle for washing bottles, eliminating clogging, and hence the probability of "nepromyvaniya" bottles.
First - prewash: a jet of water under high pressure washes the main contamination. Then - the main wash: bottles washed at 75 degrees with a special detergent Henkel Ecolab, and is a world leader in the field of food processing and packaging equipment. After each stage - obligatory rinse bottle with pure water. Next - disinfection agent based on hydrogen peroxide. Lastly, the final treatment of highly ozonated product - which gives an additional guarantee.
14.
15. Conveyor with bottles moves the robot palletizer, which puts them in a new, safe and secure plastic lattice-pallets or put on pallets, which are then automatically winding stretch film.
16. These pavers - the fastest in Russia robots. Italian machinery Acmi comparable to Ferrari in the automotive world.
17. Bottles with finished products inspected for cracks and defects
18. The test product
19. Once the water is purified, bottled, packaged in pallets sent to the warehouse
20. Modern warehouse class "A" of 800 m2 area of 10 meets the highest requirements for the storage of goods: floors with anti-dust coating, temperature and humidity controlled.
21. The company has operated daily call-CENTRE
22.
23. This sanitizing cooler, which is carried out throughout the lifetime of the equipment
Posted in [mergetime] 1329829857 [/ mergetime]
THE END. All photos are opened on a clique in high resolution.
Source:
